PowerFlex 525 AC Drive 25B

PowerFlex 525 AC drives feature an innovative, modular design oering fast and easy installation and con€guration. These cost-eective compact drives come with embedded EtherNet/IP™ communications, safety, USB con€guration and a high ambient operating temperature capability. PowerFlex 525 AC drives also provide a variety of motor control algorithms including volts per hertz, sensorless vector control and closed loop velocity vector control, making these drives ideal for a vast array of applications.

Table of Contents

Basic information

The PowerFlex 525 AC inverter is highly suitable for networked machines with more motor control options, standard safety features and EtherNet/IP communication requirements.

  • Seamless integration into Logix control architecture and automatic device configuration
  • Built-in standard single port for EtherNet/IP and safe torque-off
  • Configuration tool is easy to use
  • Flexible motor control and mounting options

Power range

  • 0.4 – 22 kW/0.5 – 30 HP, meeting different voltage level requirements from 100-600V worldwide

Configuration and programming

  • Multilingual LCD Human Interface Module (HIM)
  • Connected Components Workbench software
  • Studio 5000 Logix Designer

Safety

  • Built-in hardwired safe torque-off
  • Certified to SIL 2/PLd Category 3

Communication

  • Built-in EtherNet/IP port
  • Optional dual-port EtherNet/IP card
  • Built-in DSI port supports networking of multiple drives, up to five PowerFlex AC drives can be connected to one node

Product Selection

100..120VAC,Single-Phase Input,Three-Phase Output Drives,50/60Hz
Drive Ratings No Filter with IntegralEMCFilter
  Nomal Duty    Heavy Duty Output Curent Frame Size Cat.No. Cat.No.
kW Hp kW Hp A
04 0.5 04 0.5 25 A 25B-Y2P5N104 一
0.75 1 0.75 1 4.8 B 25B-Y4P8N104 二
1.1 15 1.1 15 6 B 25B-V6P0N104 一
200…240V AC,Single-Phase Input,Three-Phase Output Drives,50/60 Hz
Drive Ratings No Filter with Integral EMC Filter
  Nomal Duty    Heavy Duty Output Current Frame Size Cat.No. Cat.No.
kW Hp kW Hp A
0.4 0.5 0.4 05 2.5 A 25B-A2PSN104 25B-A2P5N114
0.75 1 0.75 1 4.8 A 25B-A4P8N104 25B-A4P8N114
15 2 1.5 2 8 B 25B-A8P0N104 25B-A8P0N114
22 3 2.2 3 11 B 25B-A011N104 25B-A011N114
200.…240V AC,Three-Phase,50/60 Hz
Drive Ratings No ilter
  Nomal Duty    Heavy Duty Output Current Frame Size Cat.No.
kW Hp kW Hp A
0.4 0.5 0.4 0.5 2.5 A 25B-B2P5N104
0.75 1 0.75 1 5 A 25B-B5P0N104
15 2 1.5 2 8 A 25B-B8P0N104
22 3 2.2 3 11 A 25B-B011N104
4 5 4 5 17.5 B 25B-B017N104
55 75 5.5 75 24 C 25B-B024N104
75 10 75 10 32.2 D 25B-B032N104
11 15 11 15 48.3 E 25B-B048N104
15 20 11 15 62.1 E 25B-B062N104
380.…480V AC,Three-Phase,50/60 Hz
Drive Ratings No Filter with Integral EMCFilter
  Nomal Duty    Heavy Duty Output Current Frame Size Cat.No. Cat.No.
kW Hp kW Hp A
0.4 0.5 0.4 0.5 14 A 25B-D1P4N104 25B-D1P4N114
0.75 1 0.75 1 23 A 25B-D2P3N104 25B-D2P3N114
15 2 15 2 4 A 25B-D4P0N104 25B-D4P0N114
22 3 2.2 3 6 A 25B-D6P0N104 25B-D6P0N114
4 5 4 5 10.5 B 25B-D010N104 25B-D010N114
55 75 5.5 75 13 C 25B-D013N104 25B-D013N114
75 10 7.5 10 17 C 25B-D017N104 25B-D017N114
11 15 11 15 24 D 25B-D024N104 25B-D024N114
15 20 11 15 30 D 25B-D030N104 25B-D030N114
18.5 25 15 20 37 E 25B-D037N1145 25B-D037N114
22 30 18.5 25 43 E 25B-D043N1145 25B-D043N114
525..600V AC,Three-Phase,50/60 Hz
Drive Ratings No Filter
  Normal Duty    Heavy Duty Output Current Frame Size Cat.No.
kW Hp kW Hp A
0.4 0.5 04 0.5 0.9 A 25B-E0P9N104
0.75 1 0.75 1 1.7 A 25B-E1P7N104
15 2 1.5 2 3 A 25B-E3P0N104
22 3 2.2 3 4.2 A 25B-E4P2N104
4 5 4 5 6.6 B 25B-E6P6N104
55 75 55 75 9.9 C 25B-E9P9N104
75 10 7.5 10 12 C 25B-E012N104
11 15 11 15 19 D 25B-E019N104
15 20 11 15 22 D 25B-E022N104
18.5 25 15 20 27 E 25B-E027N104
22 30 18.5 25 32 E 25B-E032N104

Function

  • The motor control functions are diverse: it supports V/F control, sensorless vector control, closed-loop speed vector control, and can also control permanent magnet motors, which can meet the control needs of different motors and application scenarios, helping to improve energy efficiency and reduce costs.
  • Rich communication interfaces: Built-in Ethernet/IP port supports bus systems such as DeviceNet, Modbus, and Profibus. It is also equipped with a USB port to facilitate communication and networking with other devices. It can be easily integrated with Logix environment and industrial Ethernet to achieve remote monitoring and parameter adjustment.
  • Reliable safety performance: It has a safe torque off (STO) function and complies with PLd/SIL2 Cat 3 standards. It can remove rotating power without powering off, improving system safety.
  • Convenient installation and maintenance: It adopts modular design and has a detachable control core, which can be installed and configured at the same time, shortening the project cycle. Supports zero-stack installation to save panel space, and installation methods include panel installation and DIN rail installation.
  • Overload protection and silent operation: Supports 110% overload for 60 seconds or 150% overload for 3 seconds under standard load, providing reliable protection redundancy. PWM frequency adjustment up to 16kHz can reduce motor operating noise and achieve silent operation.
  • Strong environmental adaptability: When equipped with a control module fan kit and the current is derated, it can operate at an ambient temperature of up to 70°C, making it suitable for harsh scenarios such as metallurgy and chemical industry.

FAQ:

  1. How to parameterize the PowerFlex 525 AC Drive 25B?

For PowerFlex 525 AC Drive 25B parameter setting, the core is divided into three simple methods, following the logic of “first basics (motor/power supply) → then function (control/instruction) → last safety/protection”, which are summarized as follows:
1. **Local panel (HIM module)**: After powering on, press “MENU” to enter the parameter menu, focus on setting the motor rated voltage/current/power (No. 101-103), control mode (No. 100), and command source (No. 200). After setting, select “Save Config” to save. Some parameters need to be powered off and restarted to take effect.
2. **Software Tool (CCW)**: Install Connected Components Workbench on your computer, connect the driver via USB or Ethernet/IP, create a new project and connect online, configure core items in the parameter interface, download and save, and support parameter backup/batch import.
3. **Communication remote (Ethernet/IP)**: Connect the drive to the Ethernet/IP network, and use MSG instructions to read and write parameters through PLC (such as CompactLogix). Communication needs to be configured in advance and the IP network segment must be matched. After writing, restart the drive to take effect.
Key: Confirm the motor parameters and control requirements before setting. The core parameters (motor configuration, command source) need to be restarted to take effect. To enable STO, the wiring configuration must be in accordance with safety regulations.

2. What are the control modes in the parameter settings of PowerFlex 525 AC Drive 25B?

PowerFlex 525 AC Drive 25B (Parameter 100 [Motor Ctrl Mode]) has 4 control modes. A brief overview is as follows:
1. V/F control: Universal basic mode, no feedback, suitable for fans, water pumps and other loads that do not require high accuracy;
2. Sensorless vector control: no encoder feedback, high torque/speed accuracy, suitable for scenarios that require heavy load startup and stable speed operation;
3. Closed-loop speed vector control: An encoder is required to achieve the highest speed/torque control accuracy;
4. Permanent magnet motor control: specially designed for permanent magnet synchronous motors, highly efficient and energy-saving.

Conclusion

The PowerFlex 525 is an all-round compact frequency converter designed to simplify installation, commissioning and integration. It is ideally suited for common industrial equipment such as fans, water pumps, and conveyor belts.

Looking to source PowerFlex 525 AC Drive 25B ?

We offer PowerFlex 525 AC Drive 25B  for global distribution. Contact us for a quote or more details.

PLC 提供商
PLC 提供商